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Cleanroom Air Distribution Systems

Cleanroom Laminar Flow Ceiling

A modular ceiling plenum and HEPA filter bank that supplies a broad, uniform low-velocity unidirectional airflow over a protected clean process zone.
  • Full-Surface HEPA Supply
  • Uniform Low-Velocity Airflow
  • Modular Filter Bank
  • Integrated Service and Lighting Zones
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Product Introduction

The cleanroom laminar flow ceiling combines a sealed supply plenum, multiple terminal HEPA filters and a continuous perforated or textile diffuser surface above the protected area. Airflow is balanced across several duct inlets and filter cells so the discharge velocity remains even from edge to center. The broad downward field sweeps airborne particles away from an operating table, filling line or open product zone with minimal lateral induction. Bolted modular sections accommodate lighting, service columns and ceiling equipment while maintaining sealed filter and perimeter interfaces.

Key Features

A matrix of terminal HEPA filters spreads resistance across the complete protected ceiling area.

The continuous diffuser membrane or perforated face straightens local filter jets into a low-turbulence downward field.

Separate inlet plenums and balancing points allow edge and center zones to be equalized independently.

Modular structural frames accept sealed lighting and service openings without breaking the surrounding clean-air surface.

Customer Product Concerns

A laminar ceiling must deliver nearly uniform velocity over a large footprint while fitting lights, equipment rails and service penetrations around the protected zone.

Center filters receive more air than edge filters, creating an uneven downward field.Multiple balanced inlets and zoned plenum sections distribute pressure across the full filter bank.
Gaps around lights interrupt the clean-air curtain over the critical work area.Flush sealed lighting modules occupy planned structural bays within the continuous diffuser layout.
A damaged filter cannot be isolated without opening a large common plenum.Individual room-side filter retainers and test points allow each cell to be inspected and replaced separately.
A rigid diffuser face is difficult to remove around suspended medical equipment.Modular perforated panels or tensioned textile sections provide local access without dismantling the whole ceiling.

Typical Applications

Sterile pharmaceutical filling zonesHospital operating roomsAseptic product assemblyOpen process protection in biotechnologyPrecision microelectronics work areas

Technical Parameters

Representative construction and size ranges for a modular HEPA-filtered laminar flow ceiling are shown below.

Core MaterialGlass-microfiber H14 HEPA filter packs in aluminum frames with polyurethane or gel seals
Panel Thickness0.8–1.2 mm plenum panels and 1.0–2.0 mm structural frame sections
Effective Width1800–3500 mm typical protected ceiling width
Maximum LengthUp to 3500 mm in standard modular arrays, with larger custom assemblies
Steel Facing Thickness0.8–1.2 mm powder-coated or stainless plenum facing
Core DensityApproximately 8000 kg/m³ for the optional 304 stainless-steel plenum and frame surfaces
Thermal ConductivityApproximately 14–16 W/(m·K) for the optional 304 stainless-steel plenum and frame surfaces
Surface FinishWhite powder-coated steel or brushed 304 stainless steel with cleanable diffuser membrane
Joint TypeBolted gasketed ceiling modules with individually sealed HEPA cells and sealed service penetrations
CustomizationAvailable based on the intended application and operating environment.

Available Options

Perforated metal or tensioned textile diffuser surfaceIntegrated sealed LED lighting modulesGel-seal or gasket-seal HEPA cellsGlass perimeter skirts and equipment-rail cutouts

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