Cleanroom Flooring Systems

Epoxy Self-Leveling Flooring

A flow-applied epoxy topping that levels minor substrate variation and cures into a dense, seamless surface for controlled interior spaces.

Smooth Self-Leveling Finish
Seamless Cleanable Surface
Dense 100% Solids Layer
Custom Color Selection

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Product Introduction

Epoxy self-leveling flooring combines a pigmented epoxy binder with fine graded mineral filler to create a fluid wearing layer over properly prepared and primed concrete. A notched rake establishes the designed thickness, while spike rolling releases entrapped air before cure. The resulting continuous surface has no tile joints to collect residue and provides a stable base for routine cleaning, wheeled traffic and clearly marked production zones. Integral coving can continue the finish from floor to wall.

Key Features

The flowing resin closes shallow surface irregularities and produces a uniform plane with minimal roller texture.

A dense, non-porous wearing layer limits dusting from the underlying concrete and simplifies wipe-down cleaning.

Fine mineral filler improves dimensional stability, abrasion resistance and resistance to routine trolley traffic.

Pigmented resin can be coordinated with coves, aisle markings and contrasting safety zones without introducing open seams.

Customer Product Concerns

A self-leveling floor must achieve a flat, closed finish without trapping air or allowing weak concrete to print through the resin layer.

Uneven concrete creates low spots where wash water and cleaning solution remain.The flow-applied epoxy layer is raked to a controlled thickness and spike-rolled to form a continuous level surface.

Pinholes in porous concrete become contamination traps in the finished floor.A compatible penetrating primer seals the prepared substrate before the self-leveling body coat is placed.

Tile joints release particles and slow routine sanitation work.The poured system forms a joint-free field and can be turned up as an integral cove at perimeter walls.

A thin decorative paint wears through under carts and repeated foot traffic.A 1.5–4.0 mm filled epoxy topping provides substantially more wearing depth than a thin-film coating.

Typical Applications

Pharmaceutical production suitesCleanroom circulation corridorsMedical-device assembly roomsControlled laboratoriesPackaging and inspection areas

Technical Parameters

The following ranges describe a typical filled epoxy self-leveling system for prepared interior concrete.

Core Material	Pigmented two-part epoxy resin with fine graded quartz or mineral filler
Panel Thickness	1.5–4.0 mm installed system thickness
Effective Width	Typically 2500–5000 mm placement bay width
Maximum Length	Typically up to 20000 mm continuous run between planned movement joints
Steel Facing Thickness	0 mm; the resin flooring system has no steel facing
Core Density	Approximately 1600–1900 kg/m³ for the mixed filled resin
Thermal Conductivity	Typically 0.30–0.45 W/(m·K) for the cured filled epoxy layer
Surface Finish	Smooth gloss or satin pigmented finish with optional fine slip texture
Joint Type	Primer-bonded seamless topping with structural slab joints carried through and sealed
Customization	Available based on the intended application and operating environment.

Available Options

1.5–2.0 mm light-duty or 3.0–4.0 mm higher-build systemGloss or satin protective topcoatIntegral cove base and drain detailingCustom colors and safety-line layouts

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