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Cleanroom Flooring Systems
Seamless Epoxy Cove Base
A vertical-grade, aggregate-filled epoxy mortar shaped into an integral radius between resin flooring and adjacent walls, curbs or equipment bases.
- Integral Resin Transition
- Sag-Resistant Cove Mortar
- 25 mm Formed Radius
- Abrasion-Resistant Finish
Product Introduction
The seamless epoxy cove base extends a resin floor upward with a hand-trowelled mortar composed of epoxy binder and graded aggregate. Its vertical-grade consistency holds the required height and radius without slumping while it cures. A keyed chase or non-corroding cap strip defines the upper termination, and the finished cove can receive a compatible resin seal coat to match the floor. The same material can be formed around equipment pads, kerbs and columns where a square internal corner would obstruct cleaning.
Key Features
A formed radius links floor and wall surfaces without inserting a separate flexible skirting component.
Fine graded aggregate builds impact and abrasion resistance at the exposed wall base.
Compatible resin seal coats coordinate colour and chemical exposure with the adjoining flooring system.
Customer Product Concerns
An integral resin cove must hold its shape vertically, close the floor perimeter and remain compatible with the adjoining wearing system.
Standard flowing epoxy runs down the wall before a cove radius can cure.A vertical-grade mortar uses a thixotropic binder and aggregate blend that stays where it is trowelled.
A separate skirting strip creates upper and lower edges beside a monolithic resin floor.The epoxy mortar bonds directly to the prepared horizontal and vertical substrates as an integral cove.
Impacts from cleaning equipment chip a thin painted fillet at the wall base.A 3–6 mm aggregate-filled body provides a more substantial protected transition.
Uneven hand work produces inconsistent height and radius around the room.A level termination guide and sized cove trowel control the upper line and curved geometry.
Typical Applications
Pharmaceutical resin-floor perimetersCleanroom equipment plinthsLaboratory wall basesHygienic kerbs and column basesWash-down production rooms
Technical Parameters
Typical construction data for a trowel-applied vertical epoxy cove mortar are listed below.
| Core Material | Three-component solvent-free epoxy binder with specially graded mineral aggregate |
|---|---|
| Panel Thickness | 3.0–6.0 mm nominal trowelled cove thickness |
| Effective Width | 100 mm typical vertical cove height with a 25 mm internal radius |
| Maximum Length | Approximately 5800 mm nominal cove run per full kit at 100 mm height and 4 mm thickness |
| Steel Facing Thickness | 0 mm; the cove is an aggregate-filled epoxy mortar without steel facing |
| Core Density | Approximately 1810 kg/m³ for the combined epoxy cove mortar components |
| Thermal Conductivity | Approximately 0.25–0.40 W/(m·K) for cured aggregate-filled epoxy mortar |
| Surface Finish | Fine trowelled texture with a compatible pigmented epoxy or polyurethane seal coat |
| Joint Type | Integral bonded floor-to-wall radius terminated in a keyed chase or non-corroding cap strip |
| Customization | Available based on the intended application and operating environment. |
Available Options
75–150 mm cove height25 or 38 mm internal radiusKeyed chase or metal cap-strip terminationColour-matched epoxy or polyurethane seal coat
Planning a Seamless Epoxy Cove Base specification?
Send us your dimensions, installation conditions, performance targets and required surface finish.
