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Cleanroom Flooring Systems
Base de coque époxy sans soudure
A vertical-grade, aggregate-filled epoxy mortar shaped into an integral radius between resin flooring and adjacent walls, curbs or equipment bases.
- Integral Resin Transition
- Sag-Resistant Cove Mortar
- 25 mm Formed Radius
- Abrasion-Resistant Finish
Introduction de produit
The seamless epoxy cove base extends a resin floor upward with a hand-trowelled mortar composed of epoxy binder and graded aggregate. Its vertical-grade consistency holds the required height and radius without slumping while it cures. A keyed chase or non-corroding cap strip defines the upper termination, and the finished cove can receive a compatible resin seal coat to match the floor. The same material can be formed around equipment pads, kerbs and columns where a square internal corner would obstruct cleaning.
Key Features
A formed radius links floor and wall surfaces without inserting a separate flexible skirting component.
Fine graded aggregate builds impact and abrasion resistance at the exposed wall base.
Compatible resin seal coats coordinate colour and chemical exposure with the adjoining flooring system.
Préoccupations du client produit
An integral resin cove must hold its shape vertically, close the floor perimeter and remain compatible with the adjoining wearing system.
Standard flowing epoxy runs down the wall before a cove radius can cure.A vertical-grade mortar uses a thixotropic binder and aggregate blend that stays where it is trowelled.
A separate skirting strip creates upper and lower edges beside a monolithic resin floor.The epoxy mortar bonds directly to the prepared horizontal and vertical substrates as an integral cove.
Impacts from cleaning equipment chip a thin painted fillet at the wall base.A 3–6 mm aggregate-filled body provides a more substantial protected transition.
Uneven hand work produces inconsistent height and radius around the room.A level termination guide and sized cove trowel control the upper line and curved geometry.
Les applications typiques
Pharmaceutical resin-floor perimetersCleanroom equipment plinthsLaboratory wall basesHygienic kerbs and column basesWash-down production rooms
Paramètres techniques
Typical construction data for a trowel-applied vertical epoxy cove mortar are listed below.
| Matériaux de base | Three-component solvent-free epoxy binder with specially graded mineral aggregate |
|---|---|
| Panneau épaisseur | 3.0–6.0 mm nominal trowelled cove thickness |
| Largeur effective | 100 mm typical vertical cove height with a 25 mm internal radius |
| Longueur maximale | Approximately 5800 mm nominal cove run per full kit at 100 mm height and 4 mm thickness |
| Acier face épaisseur | 0 mm; the cove is an aggregate-filled epoxy mortar without steel facing |
| Densité Core | Approximately 1810 kg/m³ for the combined epoxy cove mortar components |
| Conductivité thermique | Approximately 0.25–0.40 W/(m·K) for cured aggregate-filled epoxy mortar |
| surface finie | Fine trowelled texture with a compatible pigmented epoxy or polyurethane seal coat |
| Type joint | Integral bonded floor-to-wall radius terminated in a keyed chase or non-corroding cap strip |
| Customisation | Disponible en fonction de l'application prévue et de l'environnement d'exploitation. |
Options disponibles
75–150 mm cove height25 or 38 mm internal radiusKeyed chase or metal cap-strip terminationColour-matched epoxy or polyurethane seal coat
Planning a Seamless Epoxy Cove Base specification?
Envoyez-nous vos dimensions, conditions d'installation, objectifs de performance et finition de surface requise.
