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Personnel and Material Decontamination Equipment

Cleanroom Material Airlock

A wide, reinforced airlock for moving carts, racks and production equipment between controlled cleanroom zones.
  • Cart and rack clearance
  • Reinforced flush floor
  • Wide interlocked doors
  • Impact-protected lower walls
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Product Introduction

The Cleanroom Material Airlock is sized around rolling loads rather than individual pedestrian traffic. Wide door openings, a flush reinforced floor and lower-wall impact protection help accommodate carts, racks and equipment movement. The interlocked door sequence controls the transfer boundary, while configurable supply, return or purge connections can support recovery of the intended air condition after large door openings.

Key Features

A level reinforced floor supports wheeled transfers across the airlock threshold.

Lower-wall bumper rails protect finished panels from routine cart contact.

Wide openings can be matched to the equipment envelope and transfer route.

Door-zone sensing can confirm that a load is clear before the next release.

Purge and pressure-equalisation provisions can be incorporated into the enclosure layout.

Customer Product Concerns

Large rolling loads occupy doors longer and create different structural and airflow demands from a personnel-only entrance.

Raised thresholds interrupt pallet-jack and cart movement.A continuous reinforced floor provides a level route through the airlock.
Carts strike cleanroom panels and exposed devices.Bumper rails and recessed hardware protect the enclosure surfaces.
A large door opening changes the air condition before the clean-side door releases.The enclosure can include purge timing and pressure-monitoring connections suited to the HVAC design.
A parked load prevents a door from closing completely.Optional position sensing can hold the sequence until both doorway zones are clear.

Typical Applications

Pharmaceutical equipment transferClean cart routesSemiconductor production racksBattery material stagingMedical manufacturing tool movement

Technical Parameters

Material-airlock dimensions are determined by the largest rolling load, clear door opening and the intended cleanroom pressure arrangement.

Core MaterialHigh-density polyurethane insulated reinforced cleanroom panels
Panel Thickness75–100 mm
Effective Width1500–3000 mm clear opening
Maximum Length3000–8000 mm airlock length
Steel Facing Thickness1.0–1.5 mm
Core Density40–45 kg/m³
Thermal Conductivity0.022–0.030 W/(m·K)
Surface FinishBrushed stainless lower walls with powder-coated cleanroom panels above
Joint TypeReinforced sealed panel joints with wide monitored interlocked doors
CustomizationAvailable based on the intended application and operating environment.

Available Options

High-speed or hinged doorsAGV interface pointsCeiling purge moduleAdditional forklift guard rails

Planning a Cleanroom Material Airlock specification?

Send us your dimensions, installation conditions, performance targets and required surface finish.

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