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Cleanroom Control and Environmental Monitoring Systems

Airflow Sensor

A multi-point averaging sensor that samples total and static pressure across a duct and produces a stable differential signal for air-volume calculation.
  • Multi-Point Duct Averaging
  • Total and Static Pressure
  • Low Permanent Pressure Loss
  • External Tubing Ports
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Product Introduction

The duct airflow sensor uses perforated aluminum or stainless sensing tubes positioned across the duct cross-section. Upstream ports collect total pressure and separate ports collect static pressure; each set is internally averaged before reaching the external connectors. The resulting differential pressure represents mean duct velocity more reliably than a single-point pickup. Connected to a differential transmitter or controller, the sensor supports continuous volume-flow indication, alarm or closed-loop regulation without an active electronic element in the duct.

Key Features

Multiple sensing ports average velocity variation across the duct cross-section.

Separate total and static chambers provide a continuous differential pressure signal.

Passive probe construction needs no power or electronics inside the airstream.

External barbed or compression fittings simplify connection to a remote transmitter.

Customer Product Concerns

Single-point velocity readings often misrepresent total duct airflow when profiles are uneven after elbows, dampers or transitions.

A central pitot point misses high and low velocity regions across the duct.Distributed ports average the profile across multiple locations.
Electronics in the duct are difficult to service and expose wiring to airflow.The passive sensing grid sends only pneumatic signals to an external transmitter.
Tubing connections are inaccessible after ceiling closure.External manifolds place total and static fittings at a serviceable duct location.
Incorrect duct dimensions produce an inaccurate volume-flow value.The controller uses the actual duct area and measured differential to calculate airflow.

Typical Applications

AHU supply airflow measurementCleanroom main-duct monitoringReturn-air volume trackingExhaust airflow control

Technical Parameters

Typical construction for a cleanroom duct averaging airflow sensor is listed below.

Core Material6063 anodized aluminum sensing tubes with galvanized steel or stainless mounting frame
Panel Thickness25-60 mm sensing-tube depth
Effective Width200-1500 mm duct span
Maximum LengthUp to 1800 mm sensing-grid length
Steel Facing Thickness1.2-1.6 mm galvanized or stainless mounting frame
Core Density2650-2750 kg/m³ for aluminum sensing elements
Thermal Conductivity150-220 W/(m·K) for aluminum sensing tubes
Surface FinishNatural anodized aluminum tubes with clean zinc-coated or satin stainless frame
Joint TypeDuct flange or insertion brackets with separated total-static pressure connectors
CustomizationAvailable based on the intended application and operating environment.

Available Options

Cross-grid or single-span probeAluminum or stainless constructionCircular or rectangular duct fitBarbed or compression fittings

Planning a Airflow Sensor specification?

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