FFU Gel Seal
- Continuous Fluid-Gel Barrier
- Knife-Edge Interface
- Refillable Aluminum Trough
- Conformable Low-Bypass Seal
Product Introduction
The FFU gel seal uses a continuous channel of stable silicone gel to receive the projecting knife edge of a mating HEPA filter or housing. As the knife edge enters the gel, the fluid conforms around minor dimensional variation without the compression load required by a foam gasket. An aluminum trough retains the gel around the full perimeter, with sealed corners and an optional fill port for controlled service. Trough dimensions, gel depth, viscosity and knife-edge immersion must match the installed filter system.
Key Features
A rigid aluminum trough controls gel depth and prevents migration from the sealing path.
Mitered or welded corner construction maintains channel continuity at perimeter turns.
A capped fill port supports controlled topping-up or replacement of compatible gel.
Customer Product Concerns
A fluid seal only performs reliably when the trough remains continuous and the mating knife edge reaches the correct gel depth.
Typical Applications
Technical Parameters
Typical construction ranges for FFU fluid-gel seal troughs are shown below.
| Core Material | Non-curing silicone sealing gel retained in an aluminum perimeter trough |
|---|---|
| Panel Thickness | 15-40 mm nominal trough depth |
| Effective Width | 300-610 mm nominal frame width |
| Maximum Length | Up to 1220 mm nominal frame length |
| Steel Facing Thickness | 0.8-1.5 mm optional stainless-steel cover or retaining component |
| Core Density | Approximately 950-1050 kg/m³ for the silicone gel |
| Thermal Conductivity | Approximately 0.15-0.25 W/(m·K) for silicone sealing gel |
| Surface Finish | Natural silver aluminum trough with translucent blue or clear silicone gel |
| Joint Type | Continuous U-channel trough with sealed mitered corners and optional capped fill port |
| Customization | Available based on the intended application and operating environment. |
Available Options
Planning a FFU Gel Seal specification?
Send us your dimensions, installation conditions, performance targets and required surface finish.

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