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Cleanroom Flooring Systems
Solvent-Free High-Build Epoxy Flooring
A high-solids epoxy floor system formulated without added solvent for dense coverage, low application odor and seamless concrete protection.
- Solvent-Free Formulation
- High-Build Coverage
- Low Application Odor
- Impervious Seamless Finish
Product Introduction
Solvent-free high-build epoxy flooring uses a two-component thermosetting resin with very high solids content, so the applied material remains in the finished film rather than losing thickness through solvent evaporation. It is rolled, squeegeed or lightly filled depending on the required build and texture. The cured layer seals concrete against dust, oils and routine process splashes while creating a bright, easy-to-clean surface suited to enclosed rooms where strong solvent odor and extended ventilation are undesirable.
Key Features
The absence of added solvent reduces application odor in enclosed refurbishment and production spaces.
The continuous thermoset film resists routine oils, detergents and dilute process splashes better than bare concrete.
Roller, squeegee and aggregate-broadcast variants allow smooth hygienic areas and textured traffic zones to share one resin chemistry.
Customer Product Concerns
Enclosed facilities often need a durable resin finish without the odor, film loss and long ventilation period associated with solvent-bearing coatings.
Strong coating odor disrupts adjacent controlled rooms during refurbishment.A solvent-free high-solids binder minimizes solvent vapor and reduces odor at the application stage.
A wet coating dries much thinner than expected and leaves weak spots over the concrete profile.Near-total solids remain in the film, supporting predictable high-build coverage at the specified consumption.
Liquid penetrates hairline pores and stains an unsealed concrete slab.Primer plus a continuous epoxy body coat closes surface porosity and provides an impermeable finish.
Different rooms require both smooth cleaning and added traction.The same high-build resin can receive a smooth back-roll or a compatible aggregate broadcast and seal coat.
Typical Applications
Occupied cleanroom refurbishmentsPharmaceutical support spacesLaboratory service corridorsControlled warehousesMedical packaging rooms
Technical Parameters
Typical construction data for a solvent-free, high-build epoxy floor over prepared concrete are listed below.
| Core Material | Two-part 100% solids pigmented epoxy resin with optional fine silica filler |
|---|---|
| Panel Thickness | 0.6–1.5 mm total cured system thickness |
| Effective Width | Typically 3000–4500 mm squeegee application bay width |
| Maximum Length | Typically up to 18000 mm uninterrupted placement between substrate joints |
| Steel Facing Thickness | 0 mm; no steel sheet is incorporated in the resin build-up |
| Core Density | Approximately 1350–1550 kg/m³ for mixed pigmented epoxy |
| Thermal Conductivity | Typically 0.25–0.40 W/(m·K) for the cured high-build epoxy |
| Surface Finish | Smooth high-gloss, low-sheen or fine-textured pigmented epoxy |
| Joint Type | Seamless primer-and-body-coat system with reinforced coves and sealed slab joints |
| Customization | Available based on the intended application and operating environment. |
Available Options
Smooth roller or textured broadcast finishClear or pigmented seal coatCoved skirting and wall-return detailsStandard gray, blue, green and custom color ranges
Planning a Solvent-Free High-Build Epoxy Flooring specification?
Send us your dimensions, installation conditions, performance targets and required surface finish.
