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Sistemas de Utilidade de Cleanroom
Sistema de esterilização no local
A monitored clean-steam distribution skid that sequences steam admission, air removal, hold time and condensate discharge across connected hygienic process circuits.
- Sequenced clean-steam admission
- Drainable condensate management
- Multi-point temperature monitoring
Introdução do produto
The Sterilize-in-Place System receives qualified clean steam, separates entrained condensate and routes steam through an automated hygienic valve manifold to connected vessels, piping or filling circuits. Pressure, drain and temperature instruments support controlled air displacement, exposure and cooling phases without dismantling the process path.
Características-chave
Vertical inlet separator
Automated multi-branch valve manifold
Low-point thermostatic condensate removal
Independent branch temperature inputs
Pressure indication and regulation interface
Recipe-based sterilization sequencing
HMI alarms and phase status
Preocupações do produto do cliente
Effective SIP depends on removing air and condensate, exposing every wetted surface to the selected condition and documenting stable hold points without damaging seals or instruments.
Cold pockets form behind retained condensateProvide sloped branches and dedicated hygienic traps at verified low points before starting the exposure hold.
Parallel circuits heat at different ratesSequence branch valves and monitor representative return temperatures independently.
Steam pressure varies during valve changesCoordinate inlet pressure control with staged branch admission and live pressure indication.
Operators cannot distinguish exposure from coolingUse recipe phases, permissives and alarms to separate air purge, heat-up, hold, depressurization and cooling.
Aplicações típicas
Bioreactor and fermenter circuitsSterile transfer pipingAseptic filling product pathsPharmaceutical process vesselsHygienic filtration housings
Parâmetros técnicos
Branch count, steam demand, valve sizing, trap capacity, temperature inputs and sequencing logic are selected for the connected equipment and approved sterilization cycle.
| Material principal | 316L stainless steel clean-steam separator, header and hygienic branch piping |
|---|---|
| Painel de espessura | Separator shell typically 2.0–5.0 mm |
| Largura efetiva | Skid width typically 900–2200 mm |
| Comprimento máximo | Complete skid length typically up to 3500 mm |
| Aço enfrentando espessura | Control enclosure and skid sheet typically 1.5–3.0 mm |
| Densidade Core | 316L stainless steel density approximately 8000 kg/m³ |
| Condutividade térmica | 316L stainless steel approximately 15 W/(m·K) at ambient temperature |
| Superfície acabado | Polished clean-steam surfaces with satin-finished skid and control enclosure |
| Tipo conjunto | Orbital-welded hygienic header with sanitary clamps at valves, instruments and condensate trap |
| Customização | Disponível com base na aplicação pretendida e no ambiente operacional. |
Opções disponíveis
Two to eight sterilization branchesSteam pressure-reducing stationBranch return-temperature sensorsHygienic thermostatic steam trapsSterile-air cooling interfaceRecipe and batch-report communicationInsulated steam piping
Planning a Sterilize-in-Place System specification?
Envie-nos as suas dimensões, condições de instalação, metas de desempenho e acabamento de superfície necessário.
