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أنظمة المرافق الغرف النظيفة
نظام التعقيم في مكانه
A monitored clean-steam distribution skid that sequences steam admission, air removal, hold time and condensate discharge across connected hygienic process circuits.
- Sequenced clean-steam admission
- Drainable condensate management
- Multi-point temperature monitoring
مقدمة المنتج
The Sterilize-in-Place System receives qualified clean steam, separates entrained condensate and routes steam through an automated hygienic valve manifold to connected vessels, piping or filling circuits. Pressure, drain and temperature instruments support controlled air displacement, exposure and cooling phases without dismantling the process path.
الخصائص الرئيسية
Vertical inlet separator
Automated multi-branch valve manifold
Low-point thermostatic condensate removal
Independent branch temperature inputs
Pressure indication and regulation interface
Recipe-based sterilization sequencing
HMI alarms and phase status
مخاوف المنتج للعملاء
Effective SIP depends on removing air and condensate, exposing every wetted surface to the selected condition and documenting stable hold points without damaging seals or instruments.
Cold pockets form behind retained condensateProvide sloped branches and dedicated hygienic traps at verified low points before starting the exposure hold.
Parallel circuits heat at different ratesSequence branch valves and monitor representative return temperatures independently.
Steam pressure varies during valve changesCoordinate inlet pressure control with staged branch admission and live pressure indication.
Operators cannot distinguish exposure from coolingUse recipe phases, permissives and alarms to separate air purge, heat-up, hold, depressurization and cooling.
تطبيقات نموذجية
Bioreactor and fermenter circuitsSterile transfer pipingAseptic filling product pathsPharmaceutical process vesselsHygienic filtration housings
المعلمات الفنية
Branch count, steam demand, valve sizing, trap capacity, temperature inputs and sequencing logic are selected for the connected equipment and approved sterilization cycle.
| المواد الأساسية | 316L stainless steel clean-steam separator, header and hygienic branch piping |
|---|---|
| سمك اللوحة | Separator shell typically 2.0–5.0 mm |
| العرض الفعال | Skid width typically 900–2200 mm |
| الحد الأقصى الطول | Complete skid length typically up to 3500 mm |
| الصلب يواجه سمك | Control enclosure and skid sheet typically 1.5–3.0 mm |
| الكثافة الأساسية | 316L stainless steel density approximately 8000 kg/m³ |
| الموصلية الحرارية | 316L stainless steel approximately 15 W/(m·K) at ambient temperature |
| إنهاء السطح | Polished clean-steam surfaces with satin-finished skid and control enclosure |
| نوع المشترك | Orbital-welded hygienic header with sanitary clamps at valves, instruments and condensate trap |
| التخصيص | متوفر على أساس التطبيق المقصود وبيئة التشغيل. |
الخيارات المتاحة
Two to eight sterilization branchesSteam pressure-reducing stationBranch return-temperature sensorsHygienic thermostatic steam trapsSterile-air cooling interfaceRecipe and batch-report communicationInsulated steam piping
Planning a Sterilize-in-Place System specification?
أرسل لنا الأبعاد الخاصة بك، شروط التثبيت، أهداف الأداء والتشطيب السطحي المطلوب.
