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Cleanroom HVAC and Air Handling Equipment

Water-Cooled Chiller

An indoor liquid chiller that transfers condenser heat to a cooling-water loop for efficient, stable chilled-water production at medium and large loads.
  • Stable Indoor Operation
  • High Heat-Exchanger Efficiency
  • Screw or Centrifugal Compression
  • Cooling-Water Heat Rejection
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Product Introduction

The water-cooled chiller uses a refrigerant evaporator to cool the cleanroom chilled-water loop and a separate condenser to transfer heat into cooling-tower or process water. Because condensing temperature is controlled by water rather than hot roof air, the unit can achieve stable performance and compact indoor placement at large capacity. Screw compressors provide robust staged or variable capacity, while centrifugal machines suit still larger duty. Water flow, fouling allowance and treatment are coordinated for both heat exchangers.

Key Features

Cooling-water heat rejection maintains lower and more stable condensing conditions than ambient-air coils.

Shell-and-tube heat exchangers provide serviceable water circuits for medium and large plant capacities.

Variable compressor capacity follows cleanroom load without relying only on compressor cycling.

Indoor installation protects refrigeration equipment from outdoor weather and airborne debris.

Customer Product Concerns

A water-cooled chiller depends on both the chilled-water and condenser-water systems; poor flow or fouling on either side reduces plant performance.

Scale on condenser tubes raises refrigerant pressure and compressor power.Water treatment, strainers and serviceable tube bundles limit and remove fouling.
Low evaporator flow risks freezing and unstable leaving-water temperature.Flow proof, minimum-flow control and staged capacity protect the evaporator.
A single large chiller operates inefficiently during night or low-production load.Variable capacity and multi-chiller sequencing keep active equipment within an efficient range.
Plant-room pipe forces distort heat-exchanger nozzles.Independent pipe supports and flexible connectors isolate external loads from the chiller.

Typical Applications

Large pharmaceutical campusesSemiconductor chilled-water plantsHospital clean-area systemsIndustrial process coolingCentral laboratory facilities

Technical Parameters

Typical construction and evaporator insulation data for an indoor water-cooled chiller are shown below.

Core MaterialClosed-cell elastomeric sheet on the evaporator, waterboxes and suction elbow
Panel Thickness1.0–2.0 mm removable compressor and control enclosure panels
Effective Width1200–3000 mm nominal equipment width
Maximum LengthUp to 8000 mm including compressor and shell-and-tube exchangers
Steel Facing Thickness1.0–2.5 mm enclosure sheet with heavier welded base steel
Core Density52.5 kg/m³ nominal closed-cell elastomeric insulation
Thermal Conductivity0.033 W/(m·K) at 0°C for the evaporator insulation
Surface FinishPowder-coated structural steel and removable panels with insulated cold-surface piping
Joint TypeWelded skid base with bolted compressor enclosure and flanged or grooved water connections
CustomizationAvailable based on the intended application and operating environment.

Available Options

Fixed-speed or variable-speed screw compressorScrew or centrifugal compressor platformMarine water boxes and removable tube bundlesAcoustic enclosure and heat-recovery condenser

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