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Sistemas de Utilidade de Cleanroom
Filtro estéril de ar comprimido
A steam-sterilizable final filter for compressed air and compatible process gases, combining one hydrophobic microorganism-retentive cartridge with a drainable electropolished 316L sanitary housing.
- LRV above 9 at the published 0.2 µm challenge
- 720 m³/h nominal element flow at 7 bar
- 121°C saturated-steam cycle basis for 30 minutes
Introdução do produto
The Compressed Air Sterile Filter is a single-cartridge sanitary assembly intended for final microbial control after the compressed-air train has removed bulk liquid, oil aerosol, particles and excessive moisture. The selected 0072 / 10/30-class configuration uses one electropolished 316L housing, two opposed DN40 sanitary clamp connections, one vent, one low-point drain, one quick-release body clamp and one hydrophobic pleated borosilicate depth element protected by stainless liners. Air flows through the cartridge from the inside outward, while the smooth drainable housing supports controlled steam sterilization and integrity-management procedures. This product is not a substitute for upstream coalescing or drying equipment, and its published challenge result does not remove the need for validated installation, sterilization and integrity checks.
Características-chave
Hydrophobic PTFE impregnation helps the element recover gas flow after controlled steam exposure and condensate removal
Perforated stainless inner and outer liners support the single cartridge against differential pressure in either flow direction
Electropolished 316L wetted surfaces reduce crevices and simplify hygienic cleaning of the reusable pressure housing
Opposed DN40 sanitary clamp ferrules maintain a compact straight-through utility-line arrangement
A dedicated top vent releases trapped air during steaming, while the bottom drain removes condensate from the housing low point
The removable circumferential clamp gives access to the element and housing gasket without adding a threaded aluminum bowl
The 10/30 element scale provides useful central-utility capacity while remaining a one-cartridge assembly
Preocupações do produto do cliente
A sterile-grade element can lose flow or process assurance when upstream aerosols reach the media, steam condensate is trapped, the housing is not fully vented or integrity is assumed rather than verified.
Oil aerosol or bulk condensate can wet and foul the sterile element before it reaches its intended service lifeInstall the housing downstream of correctly sized separation, drying, particulate and high-efficiency coalescing stages, and verify their drains before commissioning the final filter.
Trapped air and condensate can create cold spots during steam sterilizationKeep the housing vertical, open the designated top vent and low-point drain in the approved sequence, and monitor the required temperature and time at the filter assembly.
Excessive differential pressure during steaming can deform even a mechanically supported cartridgeControl upstream and downstream steam pressure so differential pressure across the element stays within the published 0.5 bar SIP limit.
A nominal flow value can be misapplied when the line pressure, gas, temperature or allowable pressure loss differs from the reference conditionCorrect the maximum demand to the minimum inlet pressure and select the element size against the actual gas properties and permissible differential pressure.
A successful steam cycle alone does not prove that the installed element remains intactUse an approved integrity-test method and defined acceptance limit after installation and at the operating intervals required by the process control strategy.
Aplicações típicas
Final compressed-air filtration for aseptic packaging equipmentSterile process air supplied to fermentation and biotechnology vesselsClean carbon dioxide or nitrogen lines serving hygienic production operationsPharmaceutical utility-gas branches upstream of validated process interfacesFood and beverage aeration, blanketing and container-treatment systemsMedical-device and precision-process air where microbial load control is specified
Parâmetros técnicos
The selected catalogue-scale identity is a PG-EG 0072 / 10/30-class single sanitary housing with one P-SRF V-type hydrophobic depth element. The published housing scale is approximately 506 mm high by 162 mm wide, with DN40 connections, a 16 bar maximum pressure rating and a 150°C housing temperature limit. The 10/30 element has 3103 cm² of filtration area and a published nominal flow of 720 m³/h at 7 bar. Manufacturer challenge data report LRV above 9 for Brevundimonas diminuta at 0.2 µm under the stated test method. Saturated-steam guidance includes 121°C for 30 minutes, with trapped-air venting, condensate drainage and differential pressure across the element limited to 0.5 bar. Final operating values depend on the gas, inlet condition, sterilization procedure, integrity method and selected seal materials.
| Material principal | Hydrophobic binder-free borosilicate pleated depth media with PTFE impregnation, 304 stainless inner and outer support liners and silicone seals |
|---|---|
| Painel de espessura | Representative formed 316L housing pressure-wall sections typically 2.0–3.0 mm for this single-element scale |
| Largura efetiva | 162 mm representative overall width for the selected 0072 sanitary housing |
| Comprimento máximo | 506 mm representative assembled height for the selected 0072 housing with standard connections |
| Aço enfrentando espessura | Perforated 304 stainless cartridge support liners typically 0.4–0.8 mm before forming |
| Densidade Core | Approximately 112 kg/m³ estimated borosilicate solid-fraction density from 95% void volume and 2230 kg/m³ solid glass |
| Condutividade térmica | 1.09 W/(m·K) representative solid borosilicate reference value at 25°C; the porous media pack is lower in effective conductivity |
| Superfície acabado | Natural bright-silver 316L housing, etched, passivated and electropolished to Ra <0.8 µm inside and outside, with dark silicone or EPDM seals |
| Tipo conjunto | Two opposed DN40 sanitary Tri-Clamp line ferrules, one quick-release body clamp, one top vent, one bottom drain and one 10/30 single-cartridge seat |
| Customização | Disponível com base na aplicação pretendida e no ambiente operacional. |
Opções disponíveis
Single-element housing sizes for different compressed-air and technical-gas flow ratesSanitary clamp, welded-end or flanged process connectionsAlternative 316L internal and external surface-finish levelsSilicone, EPDM or fluoropolymer-covered element and housing sealsBorosilicate depth-media or hydrophobic PTFE membrane sterile-grade elementsForward-flow or reverse-flow steam sterilization arrangement with controlled venting and drainageIntegrity-test ports and compatible test instrumentation connectionsWall-mounting bracket and sanitary condensate-drain accessories
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