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الفينول رغوة غرف الأبحاث لوحة ساندويتش
A compact insulated cleanroom panel using rigid phenolic foam between coated steel facings, selected where low thermal conductivity, reduced smoke generation and a thinner enclosure build-up are important.
- Rigid Phenolic Foam Core
- Low Thermal Conductivity
- Compact Insulation Thickness
- Smooth Hygienic Facings
مقدمة المنتج
Phenolic Foam Cleanroom Sandwich Panels use a rigid thermoset foam core bonded between smooth metal skins. The fine closed-cell structure offers strong insulation at modest thickness and phenolic chemistry is known for comparatively low smoke production among rigid organic foams. Because phenolic foam is more brittle than PU or PIR, protected edges and controlled handling are especially important. When fully enclosed and accurately bonded, the panel provides a lightweight insulated wall or ceiling for controlled-temperature rooms where space efficiency is a major design consideration.
الخصائص الرئيسية
Thermoset phenolic chemistry offers improved heat and smoke behavior compared with standard polystyrene foam.
Low core density keeps the completed enclosure light and easy to assemble.
Continuous steel facings protect the brittle foam from routine contact and cleaning.
Closed joint profiles maintain insulation continuity along the wall or ceiling line.
مخاوف المنتج للعملاء
The main purchasing concerns are brittle core edges, bond integrity, moisture protection and compatibility with service openings.
Phenolic foam can fracture at an unprotected edge during rough handling.Full perimeter closures and rigid packaging shield the core until the panel is installed.
Poor adhesive coverage can allow a brittle core to separate from the skin.Uniform lamination pressure and controlled adhesive application maintain full-face bonding.
Site-cut holes expose foam and create weak, irregular edges.Openings are factory prepared and finished with closed profiles before delivery.
Condensation at a discontinuous joint can bypass the high-performance insulation.Interlocking edges and continuous sealing preserve the thermal layer between panels.
تطبيقات نموذجية
Temperature-controlled laboratoriesPharmaceutical storage and preparation roomsCompact cleanroom partitionsFood and biotechnology process areasInsulated cleanroom ceiling zones
المعلمات الفنية
Typical manufacturing ranges for phenolic foam cleanroom panels are listed below.
| المواد الأساسية | Rigid closed-cell phenolic foam |
|---|---|
| سمك اللوحة | 40, 50, 75 or 100 mm |
| العرض الفعال | 950 or 1150 mm |
| الحد الأقصى الطول | 6000 mm |
| الصلب يواجه سمك | 0.40–0.60 mm |
| الكثافة الأساسية | 35–60 kg/m³ |
| الموصلية الحرارية | 0.020–0.025 W/(m·K) |
| إنهاء السطح | Polyester- or PVDF-coated galvanized steel |
| نوع المشترك | Concealed tongue-and-groove joint with sealed core edge |
| التخصيص | متاح بناءً على التطبيق المقصود وبيئة التشغيل |
الخيارات المتاحة
Alternative foam densityStainless steel process-side faceReinforced cut-out blocksCustom insulation thickness
Planning a Phenolic Foam Cleanroom Sandwich Panel specification?
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