Complete phenolic foam cleanroom sandwich panel with metal facings

クリーンルームの壁と天井システム

フェノリック泡クリーンルームサンドイッチパネル

A compact insulated cleanroom panel using rigid phenolic foam between coated steel facings, selected where low thermal conductivity, reduced smoke generation and a thinner enclosure build-up are important.

Rigid Phenolic Foam Core
低熱伝導率
Compact Insulation Thickness
Smooth Hygienic Facings

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商品紹介

Phenolic Foam Cleanroom Sandwich Panels use a rigid thermoset foam core bonded between smooth metal skins. The fine closed-cell structure offers strong insulation at modest thickness and phenolic chemistry is known for comparatively low smoke production among rigid organic foams. Because phenolic foam is more brittle than PU or PIR, protected edges and controlled handling are especially important. When fully enclosed and accurately bonded, the panel provides a lightweight insulated wall or ceiling for controlled-temperature rooms where space efficiency is a major design consideration.

主要な特徴

Fine closed cells provide efficient thermal resistance in a compact panel depth.

Thermoset phenolic chemistry offers improved heat and smoke behavior compared with standard polystyrene foam.

Low core density keeps the completed enclosure light and easy to assemble.

Continuous steel facings protect the brittle foam from routine contact and cleaning.

Closed joint profiles maintain insulation continuity along the wall or ceiling line.

お客様の製品に関する懸念事項

The main purchasing concerns are brittle core edges, bond integrity, moisture protection and compatibility with service openings.

Phenolic foam can fracture at an unprotected edge during rough handling.Full perimeter closures and rigid packaging shield the core until the panel is installed.

Poor adhesive coverage can allow a brittle core to separate from the skin.Uniform lamination pressure and controlled adhesive application maintain full-face bonding.

Site-cut holes expose foam and create weak, irregular edges.Openings are factory prepared and finished with closed profiles before delivery.

Condensation at a discontinuous joint can bypass the high-performance insulation.Interlocking edges and continuous sealing preserve the thermal layer between panels.

典型的な用途

Temperature-controlled laboratoriesPharmaceutical storage and preparation roomsCompact cleanroom partitionsFood and biotechnology process areasInsulated cleanroom ceiling zones

技術的なパラメータ

Typical manufacturing ranges for phenolic foam cleanroom panels are listed below.

コア材料	Rigid closed-cell phenolic foam
パネルの厚さ	40, 50, 75 or 100 mm
有効幅	950 または 1150 mm
最大長さ	6000 mm
鋼鉄の厚さを直面する	0.40 — 0.60 mm
コア密度	35–60 kg/m³
熱伝導率	0.020–0.025 W/(m·K)
表面仕上げ	Polyester- or PVDF-coated galvanized steel
ジョイントタイプ	Concealed tongue-and-groove joint with sealed core edge
カスタマイズ	目的のアプリケーションおよび動作環境に基づいて利用可能

利用可能なオプション

Alternative foam densityStainless steel process-side faceReinforced cut-out blocksCustom insulation thickness

Planning a Phenolic Foam Cleanroom Sandwich Panel specification?

寸法、設置条件、性能目標、必要な表面仕上げをお送りください。

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