Aseptic filling isolator integrated around a vial filling line

層流 · 封じ込め装置

A 敗血症の充填絶縁器

A custom barrier enclosure integrated around filling, stoppering and closure equipment to protect open sterile containers throughout the critical process.

Filling-Line Integration
Critical-Zone Unidirectional Air
Glove-Assisted Intervention
Closed Component Transfer

見積もりリクエスト製品案内

商品紹介

The aseptic filling isolator is designed around the exact fill-finish equipment rather than supplied as an empty cabinet. Chamber sections enclose container infeed, filling, stoppering and critical closure steps, with HEPA-filtered unidirectional air directed over open containers. Glove ports permit planned interventions, while rapid transfer ports, transfer hatches or sterile connectors introduce components. Removable or lift-up lower sections preserve access to the filling machine for controlled maintenance.

主要な特徴

The chamber geometry follows the filling line and open-container path.

Dedicated diffuser zones maintain first air above critical filling and stoppering points.

Glove ports are positioned for defined interventions rather than general access.

Closed transfer interfaces introduce stoppers, tools and components.

Technical-side panels allow machine service without dismantling the complete barrier.

お客様の製品に関する懸念事項

The isolator must fit the filling machine while preserving first air, intervention reach and maintenance access along the complete container path.

Machine frames block clean air above open containers.Diffuser modules are divided around the actual fill and stopper positions.

Glove ports do not reach jam-clearance points.Intervention mapping sets glove locations before chamber fabrication.

Components enter through an open door during production.Rapid ports and sterile transfer interfaces feed closures and tools through closed paths.

Maintenance requires complete barrier removal.Sectioned technical panels and lift-up lower skirts expose the machine in a controlled shutdown.

典型的な用途

Vial filling and stopperingPrefilled syringe fillingCartridge fillingSmall-batch sterile fill-finish

技術的なパラメータ

Typical configurable construction ranges for an aseptic filling isolator are listed below.

コア材料	Welded SUS316L barrier chamber with laminated safety glass and CSM glove assemblies around filling equipment
パネルの厚さ	50-120 mm chamber, plenum and service sections
有効幅	1800-6000 mm protected line width
最大長さ	Up to 20000 mm integrated filling-line length
鋼鉄の厚さを直面する	2.0-3.0 mm SUS316L chamber shell; 1.2-1.5 mm removable service skins
コア密度	Approximately 8000 kg/m³ for SUS316L chamber material
熱伝導率	14-16 W/(m·K) for austenitic stainless steel
表面仕上げ	Electropolished SUS316L interior with flush glazed panels and radiused transitions
ジョイントタイプ	Welded modular barrier sections with sealed machine interfaces, glove rings and rapid transfer ports
カスタマイズ	意図したアプリケーションと動作環境に基づいて利用できます。

利用可能なオプション

Vial, syringe or cartridge line integrationIntegrated vapor bio-decontaminationRapid transfer and component portsGlove integrity and environmental monitoring connections

Planning a Aseptic Filling Isolator specification?

寸法、設置条件、性能目標、必要な表面仕上げをお送りください。

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