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クリーンルームフロアシステム

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A seamless polyurethane-cement floor system for wet food-production areas exposed to washdown water, hot cleaning cycles, chemicals and loaded trolley traffic.
  • Seamless Hygienic Surface
  • Wet-Process Durability
  • Thermal-Shock Tolerance
  • Integral Coved Detailing
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商品紹介

Food-grade polyurethane-cement flooring combines a water-based polyurethane binder with cement, graded aggregates and mineral fillers to form a dense, trowel-applied wearing surface. The composite is built in greater thickness than a thin resin coating, helping it tolerate impact, moisture and rapid temperature changes in production rooms. Pigmented body coats can be finished smooth or with a controlled aggregate texture, while matching coving closes the floor-to-wall junction for easier washdown.

主要な特徴

The polyurethane-cement matrix remains cohesive under repeated wet cleaning and common food-process chemical exposure.

A 6–9 mm heavy-duty build accommodates more thermal and mechanical stress than a thin-film coating.

Monolithic application eliminates tile joints across the main floor field and can continue into formed perimeter coving.

Slip texture can be selected to balance wet-area traction with the cleaning method used in the room.

お客様の製品に関する懸念事項

A hygienic process floor must survive water, cleaning chemistry and temperature changes without creating open joints or an impractical surface texture.

Hot wash water followed by cold production conditions causes thin coatings to crack or debond.A thicker polyurethane-cement composite provides a compatible, stress-tolerant wearing layer over prepared concrete.
Tile grout lines retain residue and require repeated manual attention.The trowel-applied floor forms a continuous field with weld-free transitions and integral coving.
Aggressive cleaning products quickly dull or soften unsuitable resin floors.The binder and mineral aggregate system is selected for the expected food acids, alkalis and detergents.
A very rough floor improves grip but becomes slow to clean.Aggregate size and seal-coat texture are matched to wetness, slip risk and cleaning equipment.

典型的な用途

Food and beverage processing roomsDairy and fermented-product plantsCommercial kitchens and central food factoriesCold-room entrances and washdown zonesPharmaceutical utility and preparation areas

技術的なパラメータ

Representative construction data for a heavy-duty polyurethane-cement food-processing floor are listed below.

コア材料Water-based polyurethane binder with Portland cement, graded mineral aggregates and active fillers
パネルの厚さ6–9 mm installed system thickness for heavy-duty wet-process service
有効幅1000–2000 mm typical trowel-application bay width
最大長さUp to 6000 mm typical uninterrupted bay length between carried-through substrate joints
鋼鉄の厚さを直面する0 mm; the resin-cement system has no steel facing
コア密度Approximately 1900–2100 kg/m³ for the mixed polyurethane-cement mortar
熱伝導率Approximately 0.8–1.2 W/(m·K) for the cured mineral-filled composite
表面仕上げPigmented matte polyurethane-cement with smooth, fine-textured or broadcast anti-slip finish
ジョイントタイプMonolithic trowel-applied field with formed coving and substrate movement joints carried through
カスタマイズ意図したアプリケーションと動作環境に基づいて利用できます。

利用可能なオプション

4–6 mm medium-duty or 6–9 mm heavy-duty buildSmooth, fine-textured or broadcast slip-resistant finishIntegral polyurethane-cement perimeter covingProcess-zone colors and safety demarcation bands

Planning a Food-Grade Polyurethane-Cement Flooring specification?

寸法、設置条件、性能目標、必要な表面仕上げをお送りください。

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