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Cleanroom Flooring Systems
Plancher de mortier époxy lourd
A trowel-applied epoxy and graded-aggregate mortar that builds a thick, high-strength wearing course for heavy traffic and local impact.
- 3–8 mm Mortar Build
- High Impact Resistance
- Graded Quartz Reinforcement
- Troweled Load-Bearing Surface
Introduction de produit
Heavy-duty epoxy mortar flooring combines epoxy resin, amine curing agent, pigment and carefully graded quartz aggregate in a dense trowel-applied screed. The aggregate-rich composition carries point loads and resists gouging more effectively than a thin coating, making it suitable beneath heavy carts, mobile equipment and repeated material transfer. A compatible grout or seal coat closes the textured mortar surface where cleanability is critical, while coves and local ramps can be formed from the same mortar family.
Key Features
Trowel application accommodates worn concrete, local falls and thicker transitions around equipment bases.
The mortar can be finished with a pore-closing grout and protective topcoat for controlled production areas.
Localized repairs can rebuild damaged edges and ramps without replacing an entire slab section.
Préoccupations du client produit
Thin resin films can look intact yet fail quickly when concentrated wheels, dropped tools or damaged concrete impose high mechanical stress.
Small hard wheels crush or gouge a thin coating at turning points.A 3–8 mm aggregate-reinforced epoxy mortar spreads the load through a deeper wearing layer.
Pitted concrete telegraphs through a roller-applied finish.The troweled mortar rebuilds the profile before a grout and seal coat close the surface.
Equipment plinths and ramp edges chip under repeated impact.High-strength epoxy mortar can form dense edge details and bonded local transitions.
An open screed texture retains dirt in a controlled environment.A compatible epoxy grout coat fills surface pores and supports routine mechanical cleaning.
Les applications typiques
Heavy cleanroom material-transfer routesEquipment maintenance baysPharmaceutical warehouse aislesProduction areas with loaded cartsPlant rooms and loading thresholds
Paramètres techniques
These values represent a typical quartz-filled, trowel-applied epoxy mortar flooring system.
| Matériaux de base | Epoxy resin and amine hardener with pigment and selected graded quartz aggregate |
|---|---|
| Panneau épaisseur | 3.0–8.0 mm troweled mortar system thickness |
| Largeur effective | Typically 1500–3000 mm hand-trowel placement strip width |
| Longueur maximale | Typically up to 10000 mm work section before planned day joints |
| Acier face épaisseur | 0 mm; the load-bearing facing is epoxy mortar rather than steel |
| Densité Core | Approximately 2100–2200 kg/m³ for the finished quartz-filled screed |
| Conductivité thermique | Typically 0.55–0.85 W/(m·K) for dense quartz-filled epoxy mortar |
| surface finie | Troweled matte texture with optional epoxy grout and satin or gloss seal coat |
| Type joint | Primer-bonded mortar screed with keyed edges, sealed day joints and retained slab movement joints |
| Customisation | Disponible en fonction de l'application prévue et de l'environnement d'exploitation. |
Options disponibles
3, 4, 6 or 8 mm nominal buildSmooth grouted or slip-resistant sealed surfaceHeavy-duty cove and ramp mortarChemical-resistant or UV-stable topcoat selection
Planning a Heavy-Duty Epoxy Mortar Flooring specification?
Envoyez-nous vos dimensions, conditions d'installation, objectifs de performance et finition de surface requise.
