PIR pre-insulated air duct with aluminum foil facings and rigid foam core

Cleanroom Luftverteilungssysteme

PIR vorisolierter Luftkanal

A lightweight rigid duct fabricated from closed-cell PIR panels with aluminum foil facings that combine the air barrier and thermal insulation in one assembly.

Closed-Cell PIR Core
Integrated Thermal Insulation
Aluminum Foil Facings
Lightweight Panel Assembly

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Produkteinführung

PIR pre-insulated ductwork is cut and folded from rigid closed-cell panels faced on both sides with aluminum foil. The finished duct eliminates the separate sheet-metal shell and external insulation layer used in conventional systems, reducing installed weight and limiting thermal bridges. Male-female panel edges, aluminum profiles, vapor-tight foil tape and compatible sealant form the longitudinal and transverse joints. The smooth foil interior suits dry conditioned supply and return air where the panel is protected from impact and the selected facing is compatible with cleaning practices.

Key Features

Low-conductivity PIR foam provides useful thermal resistance with a compact 20–30 mm wall.

Continuous foil facings create clean internal and external surfaces and support vapor control.

The combined duct-and-insulation panel reduces suspended load and installation operations.

Factory-routed grooves and aluminum closure profiles produce accurate corners and branch fittings.

Kunden Produktbedenken

A pre-insulated duct must preserve an uninterrupted vapor barrier and protect its foam edges from air leakage, moisture and jobsite damage.

Separate metal duct and insulation increase ceiling load and labor.One rigid PIR panel performs as the duct wall and thermal insulation layer.

Foil cuts at corners become paths for condensation moisture.Continuous foil tape, formed corner profiles and compatible sealant close every exposed edge.

Foam panels are damaged around hangers and service openings.Load-spreading support saddles and reinforced penetrations protect the low-density core.

Field-made joints vary in alignment and air tightness.Matched edge profiles and controlled cutting templates produce repeatable section geometry.

Typische Anwendungen

Indoor cleanroom supply ductsReturn-air distributionLow-load suspended ceiling routesHumidity-controlled HVAC branchesPrefabricated mechanical modules

Technische Parameter

Typical material data for aluminum-faced PIR pre-insulated duct panels are listed below.

Core Material	Closed-cell polyisocyanurate (PIR) rigid foam
Panel Dicke	20–30 mm
Effektive Breite	1200 mm Standardpanelbreite
Maximale Länge	4000 mm standard panel length
Stahl facing Dicke	0.06–0.20 mm embossed aluminum foil facing on each side
Kerndichte	45–55 kg/m³
Thermische Leitfähigkeit	0.020–0.023 W/(m·K) at approximately 10–25°C mean temperature
Oberfläche Finish	Embossed or smooth aluminum foil laminate on internal and external faces
Gemeinsamer Typ	Male-female panel joint with aluminum profile, foil tape and vapor-tight sealant
Customisierung	Verfügbar je nach beabsichtigter Anwendung und Betriebsumgebung.

Verfügbare Optionen

Antimicrobial coated interior foilReinforced external aluminum facingFlanged equipment connection profilesRectangular fittings and branch modules

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