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Sistemas de utilidad de Cleanroom
Sistema de distribución de vapor limpio
A prefabricated 316L distribution module that routes clean steam through a sloped main, top-fed branches and drained points of use.
- Sloped self-draining steam header
- Top-fed point-of-use branches
- Hygienic condensate removal
Introducción del producto
The Clean Steam Distribution System begins at the clean-steam source outlet and delivers steam to separated hygienic users without adding another generation stage. Its 316L main header is arranged with a continuous fall toward a drain pocket, while branch take-offs rise from the top of the main before descending to point-of-use valves. A clean-steam trap removes collected condensate at the terminal low point, and local pressure instruments provide operating visibility. Prefabricated supported sections reduce field joints while retaining the drainage, support and thermal-movement allowances required by the final route.
Características clave
Continuous header fall toward drainage
Three top-entry point-of-use take-offs
Drainable hygienic valve orientation
Orbital-welded primary tube joints
Terminal drain pocket and clean-steam trap
Local pressure indication and transmission
Prefabricated rack with defined pipe supports
Preocupaciones del producto del cliente
A downstream clean-steam network must deliver dry, usable steam while continuously removing condensate and avoiding stagnant pockets across several intermittent users.
Condensate pools in a level header and can initiate water hammerInstall the main with a controlled fall toward a full-bore drain pocket and discharge through a correctly selected clean-steam trap.
Side or bottom take-offs carry wet steam into critical usersLift each branch from the top of the main before turning down to its point-of-use isolation valve.
Excess removable joints and dead legs complicate hygienic maintenanceUse orbital butt welds through the fixed runs and reserve hygienic clamps for components that require removal or inspection.
Thermal growth and changing demand strain pipework or starve remote usersSize each header and branch from the load profile, then coordinate guided supports and expansion allowance with the final route.
Aplicaciones típicas
Autoclave and washer-sterilizer supplyBioreactor and process-vessel SIPAseptic filling-line steam barriersFood and beverage direct-steam servicesClean humidification distribution
Parámetros técnicos
Header diameter, branch size, steam pressure, drainage spacing, insulation, trap duty, support pitch and modular section length are selected from the connected load schedule and installed routing.
| Materiales Core | 316L stainless steel hygienic main header, branches, drain pocket and condensate discharge path |
|---|---|
| Panel de espesor | Sanitary tube wall typically 0.89–2.77 mm |
| Ancho efectivo | Main and branch outside diameters typically 25.4–101.6 mm |
| Longitud máxima | Prefabricated supported module length typically up to 6000 mm |
| Acero frente a espesor | Instrument and support plates typically 1.5–3.0 mm |
| Densidad Core | 316L stainless steel density approximately 8000 kg/m³ |
| Conductividad térmica | 316L stainless steel approximately 15 W/(m·K) at ambient temperature |
| Superficie acabada | Passivated 316L tubing with project-selected mechanically polished or electropolished internal finish |
| Tipo conjunto | Orbital butt-welded fixed runs with hygienic clamp joints at removable valves, trap and instruments |
| Customization | Disponible según la aplicación prevista y el entorno operativo. |
Opciones disponibles
Header and branch diameter selectionPolished or electropolished internal finishInsulation with stainless protective claddingManual or actuated point-of-use valvesThermostatic or mechanical clean-steam trapSeparator and air-vent connection provisionsPressure and temperature monitoring pointsCondensate return or safe-discharge interface
Planning a Clean Steam Distribution System specification?
Envíenos sus dimensiones, condiciones de instalación, objetivos de rendimiento y acabado superficial requerido.
