Three-quarter view of gel-seal ULPA filter with blue perimeter gel channel

エアフィルターと化学ろ過

ゲルシール ULPA フィルター

A U-class mini-pleat panel with a continuous polyurethane or silicone gel channel that forms a compliant seal around a cleanroom terminal knife edge.

Continuous Fluid-Gel Seal
Knife-Edge Housing Interface
U15 Media Option
Cleanroom Terminal Format

見積もりリクエスト製品案内

商品紹介

The gel-seal ULPA filter combines a high-efficiency mini-pleat microglass pack with a continuous fluid-gel trough in the aluminium frame. When the terminal housing's knife edge enters the gel, the compliant material surrounds small surface variations and forms a reusable sealing path without high gasket compression. The media pack is separately bonded into the frame with polyurethane, and protective grids shield both filter faces. This arrangement is widely used in cleanroom ceilings and fan filter units where a consistent perimeter seal must be achieved during repeated filter changes.

主要な特徴

A continuous gel trough conforms around the housing knife edge and accommodates small flange irregularities.

The perimeter seal requires less compression force than a conventional dry gasket on a large panel.

Separate media-pack potting isolates the filtration seal from the serviceable gel channel.

Rounded aluminium corners and uninterrupted gel continuity reduce vulnerable transitions at frame joints.

お客様の製品に関する懸念事項

A very high-efficiency terminal filter can still fail its purpose if the large perimeter seal is uneven or difficult to reproduce after replacement.

A dry gasket needs excessive clamping pressure to seal a large ceiling panel.The knife edge displaces compliant gel and forms a continuous seal with low closure force.

Small housing flange irregularities create isolated bypass paths.Fluid gel flows locally around the knife edge and fills minor surface variations.

Gel migration contaminates the visible filter face.A correctly sized enclosed trough retains the selected polyurethane or silicone gel within the frame perimeter.

The seal is broken when the panel is removed for service.The gel can close around the knife-edge withdrawal path when handled within its service limits.

典型的な用途

Semiconductor cleanroom ceilingsPharmaceutical unidirectional-flow zonesFan filter units with knife-edge housingsSterile compounding areasUltra-clean process-tool enclosures

技術的なパラメータ

Typical construction ranges for a knife-edge gel-seal ULPA panel are listed below.

コア材料	Ultra-fine glass-microfibre ULPA media with thermoplastic mini-pleat separators
パネルの厚さ	80–150 mm overall frame depth including gel channel
有効幅	305 — 610 mm 公称面幅
最大長さ	Up to 1220 mm nominal face length
鋼鉄の厚さを直面する	0.4–0.6 mm coated-steel or stainless-steel protective faceguard
コア密度	Approximately 35–55 kg/m³ equivalent ULPA media-pack density
熱伝導率	Approximately 0.035–0.045 W/(m·K) for the dry microglass pack
表面仕上げ	Natural anodized aluminium with clean white or stainless protective grids
ジョイントタイプ	Continuous polyurethane or silicone gel channel for a mating terminal knife edge
カスタマイズ	意図したアプリケーションと動作環境に基づいて利用できます。

利用可能なオプション

U15 or U16 filtration classPolyurethane or silicone gelUpstream or downstream gel-trough orientationSingle-face or dual-face protective grid

Planning a Gel-Seal ULPA Filter specification?

寸法、設置条件、性能目標、必要な表面仕上げをお送りください。

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