Point-of-use air filter front-right three-quarter view with blue monitor head, graphite bowl, G 3/4 ports, float drain and wall bracket

クリーンルームユーティリティシステム

使用時のエアフィルター

A compact terminal compressed-air filter that combines coalescing, activated-carbon adsorption and final particulate polishing in one monitored, drainable housing mounted close to the consuming equipment.

Three purification functions in one service housing
80 m³/h nominal flow at 7 bar
330 mbar new-condition dry differential pressure

見積もりリクエスト製品案内

商品紹介

The Point-of-Use Air Filter is an equipment-side purification unit for branches where distribution-pipe contamination, oil vapour and residual aerosol must be reduced immediately before compressed air reaches the consumer. The selected DF-T 0080-class assembly places one combined three-zone element inside a compact die-cast aluminum housing: a borosilicate coalescing section first removes fine liquid aerosol and particles, a packed coconut-shell activated-carbon section adsorbs oil vapour and hydrocarbons, and a final high-performance particle section retains carbon fines and downstream solids. Two opposed G 3/4 ports maintain straight-through flow, while a rotatable monitoring head, pneumatic float drain and adjustable wall bracket support installation and servicing in limited space. The unit does not dry water vapour, regulate pressure or provide sterilizing-grade microbial retention, so upstream drying and any application-specific sterile barrier remain separate functions.

主要な特徴

One replaceable element integrates coalescing, packed activated carbon and final high-performance particle filtration without three separate bowls

Borosilicate-fleece stages provide fine aerosol and particle capture before and after the carbon bed

Coconut-shell activated carbon targets oil vapour and hydrocarbon odour that a coalescing-only filter cannot remove

An integrated Economizer monitors service time and differential pressure to support condition-based element replacement

The head-mounted indicator can be rotated toward the service aisle without changing the opposed line-port orientation

A bottom KA 1/2 pneumatic float drain continuously discharges separated liquid without adding a manual drain routine

The pressure-interlocked bayonet connection allows the bowl and element to be removed together while resisting opening under pressure

An adjustable wall bracket keeps the terminal unit close to the consuming machine and preserves clearance beneath the bowl

お客様の製品に関する懸念事項

A terminal filter can be undersized, saturated or bypassed when peak demand, upstream condensate, carbon loading and maintenance clearance are treated as secondary details.

A distant central filter cannot remove rust, pipe scale or hydrocarbon contamination released downstream in the distribution branchInstall the compact three-stage housing as close as practical to the consuming equipment, with the correct flow direction and a short clean outlet connection.

Liquid condensate reaching the carbon section can consume adsorption capacity and increase pressure lossProvide effective upstream bulk-water separation and drying, keep the housing vertical and route the pneumatic float drain to an appropriate condensate system.

A filter selected only by average air use may create excessive pressure drop during machine peaksSize the unit from maximum simultaneous demand at minimum inlet pressure, then check the published correction basis and allowable terminal pressure loss.

Oil vapour breakthrough can occur before a heavily loaded element shows an obvious external changeUse the service-life and differential-pressure indication together with a defined replacement interval based on temperature, inlet oil load and operating hours.

Treating a point-of-use purifier as a regulator, dryer or sterile filter can leave a critical air-quality requirement unmetSpecify pressure regulation, pressure-dewpoint control and a validated microorganism-retentive final filter as separate downstream or upstream functions when the process requires them.

典型的な用途

Final oil-vapour and particle control at packaging-machine compressed-air branchesTerminal filtration for cleanroom pneumatic actuators and precision valvesEquipment-side air preparation for laser cutting and purging-gas servicesPoint-of-use protection for analytical instruments and laboratory air consumersFinal polishing upstream of paint, coating and surface-treatment toolsCompact compressed-air treatment beside food, pharmaceutical and electronics process equipment where a separate sterile barrier is not specified

技術的なパラメータ

The selected catalogue-scale identity is a DF-T 0080-class three-stage terminal filter using a DF 0210-size housing. It is approximately 382 mm high and 139 mm wide, has opposed G 3/4 threaded connections and publishes 80 m³/h nominal flow at 7 bar(g), referenced to 1 bar absolute and 20°C. Under the manufacturer's stated inlet conditions, the new dry differential pressure is 330 mbar and the outlet target is ISO 8573-1:2010 Class 1 for solid particles and oil, with oil below 0.003 mg/m³. The housing is rated to 16 bar and +1°C to +65°C, although an operating temperature no higher than 30°C is recommended to protect activated-carbon service life; the published reference life is 2000 hours at 20°C and about 1000 hours at 30°C for the stated mineral-oil condition. Delivered quality and service life depend on upstream drying, inlet aerosol and vapour load, pressure, temperature, flow profile, drain function and maintenance practice.

コア材料	Three-zone element with borosilicate coalescing and final particle fleece, polyester drainage fleece, coconut-shell activated carbon, 304 stainless liners and molded end caps
パネルの厚さ	Representative die-cast aluminum head and bowl pressure-wall sections typically 3.0–5.0 mm
有効幅	139 mm representative overall housing width for the selected DF-T 0080-class unit
最大長さ	382 mm representative assembled height for the selected DF-T 0080 housing
鋼鉄の厚さを直面する	304 stainless filter-element support liners typically 0.4–0.8 mm before forming
コア密度	Approximately 500–600 kg/m³ representative packed density for coconut-shell activated-carbon granules
熱伝導率	Representative structural aluminum reference range 150–172 W/(m·K) at 20–25°C; actual die-cast housing alloy is supplier-selected
表面仕上げ	Immersion-coated medium-blue aluminum head, graphite-black bowl, black polymer monitor face, natural brass and black-polymer drain parts, and natural stainless wall bracket
ジョイントタイプ	Two opposed G 3/4 threaded inline ports, pressure-interlocked bayonet head-to-bowl connection, bottom KA 1/2 pneumatic float drain and adjustable wall bracket
カスタマイズ	意図したアプリケーションと動作環境に基づいて利用できます。

利用可能なオプション

DF-T 0050, 0080 and 0110 flow sizes for 50, 80 or 110 m³/h nominal demand at 7 barG 1/2, G 3/4 or G 1 threaded line connections according to the selected sizeRotatable Economizer orientation for service-side visibilityOptional adjustable differential-pressure alarm output for remote monitoringPneumatic float or compatible level-controlled condensate-drain arrangementsAdjustable wall-support configuration for restricted equipment baysPerbunan and fluorocarbon sealing selections compatible with the selected element designUpstream water separation and adsorption-dryer packages for the required pressure dewpoint

Planning a Point-of-Use Air Filter specification?

寸法、設置条件、性能目標、必要な表面仕上げをお送りください。

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