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圧縮空気オイル除去フィルター
A high-efficiency inline coalescing filter that captures fine oil and water aerosols in graded borosilicate nanofibre media, drains the collected liquid and protects clean compressed-air applications from aerosol carryover.
- 0.01 μm high-efficiency coalescing grade
- 576 m³/h reference flow at 7 bar
- Integrated pressure-drop indication and float drain
商品紹介
The Compressed Air Oil Removal Filter is a single-stage Grade AA-type coalescer intended for installation after a correctly sized general-purpose aerosol prefilter. The selected PX035G-class configuration uses one epoxy-coated die-cast aluminum head, one threaded cylindrical bowl, two opposed 1½-inch line ports, one top differential-pressure indicator, one internal graded-density deep-bed element, one automatic float drain and one removable wall bracket. Oil and water droplets are captured within the high-void borosilicate medium, coalesce into larger drops and migrate through a dedicated outer drainage layer to the bowl base. This product targets liquid and aerosol contamination; it does not adsorb oil vapour, sterilize air, control dew point or replace a complete filtration train.
主要な特徴
Deep-bed pleating increases usable media area and lowers local face velocity through the single cylindrical element
An outer drainage layer, lower end-cap tension breakers and bowl drainage ribs direct coalesced liquid away from the airflow path
Opposed horizontal ports support compact installation in a straight compressed-air header
The top differential-pressure indicator gives a visible maintenance cue as resistance rises
The bottom automatic float drain removes accumulated condensate without relying on manual bowl emptying during normal operation
Anti-corrosion pretreatment and a durable external epoxy coating protect the die-cast aluminum pressure housing
A threaded head-to-bowl connection, replaceable head O-ring and alignment detail simplify controlled element servicing after depressurization
お客様の製品に関する懸念事項
Fine oil aerosols can pass through ordinary particulate filtration, contaminate downstream piping and raise the load on sensitive final-treatment stages unless the coalescer is correctly sequenced, sized and drained.
A high-efficiency element can be rapidly overloaded by bulk condensate or coarse contaminationInstall a water separator where bulk liquid is present and place a general-purpose coalescing prefilter immediately upstream of the selected Grade AA-type stage.
Selecting the housing only by its 1½-inch port can create excessive pressure loss at low inlet pressureCorrect the peak inlet flow for the minimum operating pressure and keep the selected PX035G-class filter within its 576 m³/h reference capacity at 7 bar conditions.
Coalesced oil and water can be re-entrained when the drain line is blocked or routed against back pressureMount the bowl vertically, connect the automatic float drain to a vented condensate-treatment line and function-test the drain during scheduled service.
A clean-looking exterior does not reveal increasing element resistanceTrack the differential-pressure indicator and the approved service interval, then replace the element before rising resistance compromises energy use or flow.
Oil vapour, microorganisms or moisture vapour may remain after aerosol coalescingAdd a separately selected adsorption stage, sterile-grade final filter and dryer when the final process specification requires vapour reduction, microbial control or a lower pressure dew point.
典型的な用途
Cleanroom utility-air treatment upstream of local regulators and process dropsPharmaceutical packaging and non-sterile instrument-air distributionElectronics assembly tools, inspection equipment and pneumatic positioning systemsMedical-device manufacturing utilities requiring low oil-aerosol carryoverFood and beverage packaging air where downstream treatment is selected for the final contact riskLaboratory and precision manufacturing air lines downstream of a receiver and dryer
技術的なパラメータ
The selected catalogue-scale identity is a PX035G-class high-efficiency coalescing filter with one 1½-inch threaded housing and one graded-density AA-type element. Its published reference capacity is 160 L/s or 576 m³/h at 7 bar(g), 20°C, 1 bar absolute and dry reference-air conditions. Representative Grade AA performance is particle reduction down to 0.01 μm, 99.9999% filtration efficiency and no more than 0.01 mg/m³ remaining oil aerosol at 21°C when challenged and operated under the stated test conditions and protected by a suitable upstream general-purpose coalescer. The float-drain configuration is intended for approximately 1.5–16 bar(g) and 2–65°C. These values describe oil-aerosol coalescing performance, not removal of dissolved oil vapour or a universal total-oil result at every site condition.
| コア材料 | Graded-density borosilicate glass nanofibre with deep-bed pleats, a high-efficiency outer drainage layer, molded end caps and elastomeric seals |
|---|---|
| パネルの厚さ | Die-cast aluminum head and bowl pressure-wall sections typically 3.0–5.0 mm |
| 有効幅 | 164 mm representative overall housing width for the selected PX035G-class size |
| 最大長さ | 440 mm representative assembled height for the selected PX035G-class housing |
| 鋼鉄の厚さを直面する | Stainless-steel expanded or perforated element support typically 0.4–0.8 mm before forming |
| コア密度 | Approximately 90–120 kg/m³ nominal bulk density for the 96%-void borosilicate depth-media pack |
| 熱伝導率 | Die-cast aluminum housing material typically 109–234 W/(m·K) at 25°C, depending on the selected alloy |
| 表面仕上げ | Warm yellow-orange epoxy-coated aluminum head, dark graphite epoxy-coated bowl, black indicator and drain polymers, natural stainless bracket and brass drain insert |
| ジョイントタイプ | Opposed BSPP or NPT 1½-inch inline ports with a threaded head-to-bowl closure, replaceable internal O-ring and aligned locking detail |
| カスタマイズ | 意図したアプリケーションと動作環境に基づいて利用できます。 |
利用可能なオプション
Housing sizes from 36 to 2232 m³/h at 7 bar reference conditionsBSPP or NPT threaded inlet and outlet connectionsAutomatic float drain for standard operating pressure or manual drain for higher-pressure serviceGeneral-purpose upstream coalescing prefilter supplied as a matched two-stage setDry-particulate version for installation downstream of an adsorption dryerAlternative element grades for coarse aerosol, high-efficiency aerosol or oil-vapour treatmentDifferential-pressure indicator and remote-contact monitoring optionsWall-mounting bracket and multi-filter connecting accessories
Planning a Compressed Air Oil Removal Filter specification?
寸法、設置条件、性能目標、必要な表面仕上げをお送りください。
